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Report: New Suppressor from Dillon Aero

Dillon Aero introduces a new suppressor.
It is designed for military and law enforcement users.
The focus is clearly on performance and advanced manufacturing.

Picture 1: new suppressors

The suppressor is fully 3D printed from titanium.
This reduces weight.
At the same time, durability is increased.
Titanium is heat resistant and long-lasting.
Ideal for high stress and sustained fire.

The external structure is immediately noticeable.
At the front and partially along the sides, the material is porous.
This structure is not a design feature.
It serves a clear function.
Gas pressure can escape in a controlled manner.
This reduces peak loads inside the suppressor.
It also has a positive effect on sound reduction.

Picture 2: Porous structure at the front of the suppressor
Picture 3: Porous structure at the side of the suppressor
Picture 4: Image of the porous structure

Inside, Dillon Aero uses a new baffle concept.
The first baffle is designed as a blast baffle with holes.
It disrupts the gas flow immediately after muzzle exit.
This ensures early pressure distribution.
All following baffles are also porous in design.
This allows the gas to expand evenly.
As a result, the suppressor operates more efficiently.

Picture 5: first blast baffle with holes

One exception is the .50 caliber.
Here, the first baffle is also porous.
The reason is the extreme pressure levels.
The material concept was specially adapted.

Picture 6: first porous blast baffle

With this suppressor, Dillon Aero demonstrates
how additive manufacturing opens new possibilities.
Lighter.
Stronger.
Engineered down to the last detail.

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